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Manufacturing Process Management allows you to manage manufacturing( J; O5 I! X, V
planning and execution, using information generated in the design stage.( A; n) Y1 \6 u. J: z2 O0 T4 r
The manufacturing planning model includes several interrelated process and- v7 {4 t  R5 r
operation types, as follows:
8 ^! e! B& U2 ^9 W* @8 x
* }& R9 J5 Q: p# C) X6 W' aManufacturing process
! g. q. D. X! @& z: eA set of manufacturing process operations and other manufacturing4 Y2 N  O) F1 _2 L
processes that are closely related to each other. It is a mechanism to group5 r! h2 T( ^2 d( s+ d% ^
operations into logical groups. It also maintains constraints on the order9 K' E8 {, b+ Y, Q7 T/ f! B/ s- u
of execution between subprocesses and process operations.
6 Z) C% r; B, s! S; [! \$ m! AThe process structure is the model of the complete manufacturing plan,
* o- M. Y0 _$ Q# Y% Q( m! kand describes how and where the product is manufactured. It contains
' e  J* o9 b; \* {/ pinformation about which plant structure elements are used and where.) i/ [4 S$ t% `/ ]' {0 f) J
It establishes links between the product, plant layout, and the resources' ?* {) V$ w2 {  t
necessary to produce the product.
% y, G& I# s* u9 q2 u$ BOperations and resources can be shared by several processes. You can
) |, o) y5 ?6 K% L; `" ]7 V2 t! Rdefine multiple views of a process to allow for different manufacturing- {' q4 C. B' H" x. a
requirements.( v" p* I7 p& ^2 q$ x
You can also vary the generic bill of process (BOP) by defining and
+ _3 J5 C+ K3 L4 fapplying variant or revision rules.
& C" s; P% i! f& m5 U, ?8 o$ ]3 J. A$ ?
Process operation
, }* E' R# ?& ZA process operation represents one controlled step in the process and5 ?7 ]' |+ j; m! ?) h
contains the work done in one work area; technically, it is a leaf node
3 s) ]) G" ^) ^+ o/ e" j5 kin the process structure. Optionally, you can break a process operation! R5 q, C- u. T/ A# b+ g
into steps called activities. Examples of process operations include an  n. I1 o/ p# C, \  }1 [
NC machining operation on a single machine tool and an operation to5 m5 ~0 X3 w& g2 L2 y. ~; @6 e( j
assemble several components into a structure.  z, [: d) Y* n$ y

  E; @# z% j( B, Y: Z. eOperation activities
% [; E% u! c8 a% r# h* o' @5 vA breakdown of manufacturing process operations into activities, each
8 _' L0 O4 n7 a; X$ {* x9 swith an associated start time and duration. The total time of an operation: ~$ o3 J( f) s
is calculated from the start time and duration of each activity.  j, F" b& _* h- H5 L6 E; P) v. k" k

5 `! x% q# r& x7 |6 l) A3 h) vWorkstation/ q( [$ L; `' v
A unique location within the factory to which you can assign, v0 N+ e4 h# D
manufacturing operations, for example, a paint spraying booth.. z2 z# z+ t+ {. H' N/ v1 B
; i1 P0 y: X! _2 {: q7 @. F' ]/ e
Plant
# Z/ \' m* \1 U4 yA manufacturing facility in which operations and processes are executed.
% d9 G! d; R& KThe plant structure is hierarchical structure of work areas of the factory
' u8 |2 b  V3 Z; {in which the product is manufactured. Its definition is independent of, but
% S2 n$ l. G9 I) grelated to, the manufacturing processes that are performed in it.
* }: ?3 Z$ \) _6 s+ c3 U- [- h/ ^9 z1 L; i: o7 l

- i% S% b' L9 C7 s# P" XWork area" ]6 I  V2 K/ M# E) Y5 m
Any element in the plant structure such as a factory, line, section, work
. j& E. t3 E. A$ p8 m5 T; Tcell, or station. Typically, a work area is assigned to one process operation.
) }2 w5 w8 k3 q: g# V1 z' sA work area is defined by a location on the shop floor and the process7 G5 S: Z/ P, c/ \7 Y
capability it provides.; i7 X/ I9 g/ h$ g( \! ]/ L
To group resources further, your organization may define a hierarchy of
1 g# L6 L/ Q. l+ w% m8 |work areas. For example, a plant may include a welding line, a lathe% k# @" a0 {& P; K% F6 D; r
workstation, a milling workstation, and an inspection workstation. The) y6 w8 s' A$ q1 B% n" d
welding line may contain a welding workstation and a welding work cell.' W' E7 `7 _4 h- [4 v
You configure each work area with standard equipment, and you can9 F( r/ g1 S, y( \: {
further configure equipment that is needed to execute a specific process
+ A+ R# ?2 q) I, [4 l$ ]operation. The process designer tries to use as much standard equipment. s: S8 C% y3 X: S9 N" e' w: ?
in the work area as possible. If additional equipment is needed, the
5 ^( E* j3 `) X$ c/ c1 O! eprocess designer provides work instructions on how to configure the work9 ]8 N& l, ~8 T. I" Y
area with the additional equipment. For example, an NC machining: R' W1 ?1 s  `
center may be pre-loaded with standard tools that are commonly used on1 c: @) I0 s. Y
the machine. If a process operation requires tools that are not pre-loaded,
8 d% J. B! r* U! Hthe operator loads them on the machine when the particular process
0 L1 F4 A5 Y. A9 ^% h7 x) U/ _operation is executed.  R" @( {* l: U( ~( d

. v  q  r. v# u* YProduct structure
/ s/ p; q( a3 dThe product structure defines the as-designed product. It is created by
: j: D1 D0 J# K4 t/ F8 `) uthe design engineers in a CAD system such as NX® and managed by4 V% a$ K2 @9 O. ]
Teamcenter. Manufacturing Process Management allows you to take the
2 u( y/ Z. _! j' l3 d3 Mas-designed product structure, create alternative manufacturing views of
: n3 T6 }# C  K* J9 s; ]the product and attach process definitions as necessary. (Optionally, the. d0 t) @# W7 |
product structure may contain definitions of manufacturing features.)1 \" Z1 u) v; H" V( o( @- \3 d3 v& Q4 B

: r$ K" \4 p. A0 T/ l1 l; W9 ^Operation setup% j( _  ]; j! W# B
The model of an operation-specific configuration of an environment in
. v7 |$ U5 M3 ~$ \which processes and operations are executed. It describes how consumed
" J# `  x' K- @" jitems, resources, and a standard work area are utilized to perform an
3 L: T8 r! Y, V: Joperation.
. T& L6 `2 o& y/ D! p$ N7 i
1 Q' F* [7 U+ b; G4 T- p3 A: e6 rConsumed items
  {4 I. v1 V! @" L/ `. l4 JComponents in the product definition that are consumed by a+ _2 y' B  @) C/ c! n  q; n5 W
manufacturing operation.
) X) f& W( I, f- ^! c
7 m$ |4 I, k0 H0 YConsumed material
7 Z" g2 k+ ]% {8 A; KItems that are consumed by a manufacturing operation but are not part of
1 W7 x" _+ T0 f  K* Pthe product definition, for example, glue or paint.( l# b2 z' l; m! l4 U
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Raw material, r8 L3 ~# r1 r, r8 Q/ \$ {$ n& |4 ?
The initial in-process model before any manufacturing operation is# c8 g4 I. V4 a7 B  Y/ b
performed.
4 z: C5 {7 p8 [) I8 w6 z4 G3 h$ d/ k1 q! ]5 q/ m+ L
In-process model
1 S( G4 X) H9 \The state of the product at some stage in the manufacturing process
: B1 K! d  `0 aafter an operation is executed. The raw material is the initial in-process! ^3 r% ^1 b- c2 W
model for the first process operation in the manufacturing process. Any" R: d' }2 _! k" G% U
subsequent in-process model is created by attaching a work instruction to
; c$ x1 P' Q% k, v+ |% bthe in-process model.( c4 k9 t7 X1 y9 G% j

2 o3 z/ \- d7 t/ d3 [% k/ _Resource2 t5 T8 ^6 Z$ c2 K6 @7 @& `" H
The equipment needed for the execution of manufacturing processes, and
) g' A8 E! L$ w) f" Smay include machine tools, robots, and weld guns. A single resource can; G6 a/ J/ G2 Q" z5 j
be used in several operations and processes.5 ^0 B9 |: b- \3 z% G. ]4 [
8 r* P8 a. v9 Y' `# J: C
Work instructions
0 f( ?- u, T) ?& |; t( J( nDocuments that describe how work should be performed. A work
% b, ~0 G2 c8 }3 |7 ]instruction documents the procedure by which an operator should perform% k" Q4 m  A% P0 M0 n* J
an activity. Instructions may be printable or accessed from a Web page.) Q. D* Y' k6 `% T$ I, H! f
Manufacturing Process Management allows you to create and manage work instructions in many of the applications. You can also create
. H, T# P3 W" I$ g- x% mtemplates to ensure work instructions appear in a standard format.
$ }- [  h2 \! A$ w1 A; l
7 P& ]' R. z! v+ L3 _2 WManufacturing feature
2 B( ^$ r- i/ a1 ?3 N4 ~A set of entities and parameters that define generic manufacturing data.
" V# L: D2 u: [5 FFor example, a weld point and its normal location comprise a feature that
  Q; A6 s% X& }describes where two points may be welded together. All such features6 w# E  J9 e# Q3 S' |* M8 B9 O9 k
should be associated with a process.$ p" K: Q, g0 w" g

$ c& z) i: _4 B) P$ M0 p
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