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Manufacturing Process Management allows you to manage manufacturing3 d( Y9 N. n$ s1 ^( Q0 {
planning and execution, using information generated in the design stage.6 m& J$ \" q- \4 |4 A
The manufacturing planning model includes several interrelated process and( L, c2 b& M, Z
operation types, as follows:9 l) c# A) U- g9 {# F' t# W4 \
2 J: K7 C9 i& O" Y# [" F% K
Manufacturing process
, Z  m+ f+ f; rA set of manufacturing process operations and other manufacturing' G7 U7 X) G- d, y! l
processes that are closely related to each other. It is a mechanism to group
' Y+ n/ a5 U* d3 }* X8 }4 R! noperations into logical groups. It also maintains constraints on the order  v7 H/ A: ?, n3 ~8 M3 l5 F
of execution between subprocesses and process operations.
# g+ q3 ~- w! k5 x$ s4 ZThe process structure is the model of the complete manufacturing plan,
2 G* U: y5 |- Pand describes how and where the product is manufactured. It contains
6 @' f7 u4 _; q3 r3 a+ S; n5 Cinformation about which plant structure elements are used and where.
3 ~: M7 e0 J: N6 z- }) ?  J$ iIt establishes links between the product, plant layout, and the resources
. N- m8 M; m7 u9 B6 snecessary to produce the product.
  {# @# y4 V/ q/ c& |/ e! }Operations and resources can be shared by several processes. You can
3 w; V3 M. @/ T# ]& ~% adefine multiple views of a process to allow for different manufacturing, I$ L: {0 F/ ~
requirements.* s) q8 y# p# o7 d5 H
You can also vary the generic bill of process (BOP) by defining and
' {  I8 H, h0 F% kapplying variant or revision rules.
9 L% [( I& [' ^' {" x& E8 A6 x( T
5 h/ X$ k& f: ~  O1 h. |5 DProcess operation
! n3 ~$ o8 P1 [5 S8 kA process operation represents one controlled step in the process and' b. x% d2 m- k, u
contains the work done in one work area; technically, it is a leaf node
! P$ k/ q6 k' @: `8 z3 iin the process structure. Optionally, you can break a process operation
6 m0 X. M0 s$ c! N* Uinto steps called activities. Examples of process operations include an. h0 C% a- R" w
NC machining operation on a single machine tool and an operation to! x, ^3 P. f( J. V& t
assemble several components into a structure.) `$ U! {& G9 B, G( f

- x+ j# L2 ^, e( ^, |1 H5 R3 a: ?& dOperation activities
9 F) }. `( X. s6 qA breakdown of manufacturing process operations into activities, each
5 F# h, }6 w8 x4 uwith an associated start time and duration. The total time of an operation
& B4 @$ J% s/ O3 V5 v5 C% P/ J5 his calculated from the start time and duration of each activity.# u& \* ^& V& s" A! g1 e

1 N+ I3 p9 Y0 m( m  R- M2 Z6 f4 aWorkstation% p" p& ]2 E+ l5 P& i0 \
A unique location within the factory to which you can assign
! W4 H) e8 U5 ?$ imanufacturing operations, for example, a paint spraying booth.
3 o% r# j9 w, z4 O
9 E9 w. D# M% \& k7 u$ E. D% wPlant0 J7 U5 J6 _" x* j* |
A manufacturing facility in which operations and processes are executed.
2 R; ^0 h5 o! X( M  z, W7 ?8 l  EThe plant structure is hierarchical structure of work areas of the factory
  D6 \9 k6 G7 T# }, j" pin which the product is manufactured. Its definition is independent of, but
" z# S6 Z8 i5 C8 Brelated to, the manufacturing processes that are performed in it.
: I( E2 k0 u8 G/ X
( D/ S& z4 B+ ^. @
8 T4 d) q+ a% IWork area8 S+ I& q1 `0 L. \: `- L% I
Any element in the plant structure such as a factory, line, section, work
0 b! [0 J1 ]1 x5 a* w8 Vcell, or station. Typically, a work area is assigned to one process operation.
+ A. x& G7 F2 {/ p! {: CA work area is defined by a location on the shop floor and the process4 @. x% N* h5 N4 W+ w7 ^
capability it provides.
1 ]5 v- }, C3 N$ YTo group resources further, your organization may define a hierarchy of
3 ?& M( t" |7 r8 _2 Fwork areas. For example, a plant may include a welding line, a lathe8 E. ^* \2 Q9 u, F8 z
workstation, a milling workstation, and an inspection workstation. The
7 G6 S1 e0 ]' M5 Bwelding line may contain a welding workstation and a welding work cell.
! ~7 A4 e/ s3 s; R$ e$ CYou configure each work area with standard equipment, and you can' [$ h! F# y# u9 j
further configure equipment that is needed to execute a specific process+ T$ X! H4 j2 L5 b0 N  t4 _
operation. The process designer tries to use as much standard equipment" ~$ K) s( }$ @) ^$ G  D5 K
in the work area as possible. If additional equipment is needed, the% ^# p: R$ j, v/ q" A
process designer provides work instructions on how to configure the work9 ]5 r: C* U5 b; V  T& X% ~
area with the additional equipment. For example, an NC machining, {/ h' e7 ?2 @1 f2 Y
center may be pre-loaded with standard tools that are commonly used on
+ R( J1 a/ m: m  k) c/ G' cthe machine. If a process operation requires tools that are not pre-loaded,: m* R  e4 X: P. j8 t) \! G
the operator loads them on the machine when the particular process7 L2 k* X$ F& z1 P
operation is executed.
5 X& f7 L! |2 B' Z% w1 W' J* A3 B, C0 J3 Z7 c5 }
Product structure: b# W) A8 _/ P4 b3 X
The product structure defines the as-designed product. It is created by
' B# A8 B! F: j% ~. v7 ]the design engineers in a CAD system such as NX® and managed by
( C0 w; w! u0 [4 W4 qTeamcenter. Manufacturing Process Management allows you to take the6 h$ q" t% V: t
as-designed product structure, create alternative manufacturing views of
1 F8 ^4 e4 G, Z; R7 l' H/ K2 \the product and attach process definitions as necessary. (Optionally, the
. b3 b5 ?: h9 g# p! Lproduct structure may contain definitions of manufacturing features.)
  O- y! p( y9 N6 v$ L6 [2 b1 u& R1 m* k/ ^5 P
Operation setup- u: q# m, ^! @4 o8 T
The model of an operation-specific configuration of an environment in9 c( y2 K7 Z/ y! h0 n
which processes and operations are executed. It describes how consumed
$ e6 X! P2 l& I7 k0 ?items, resources, and a standard work area are utilized to perform an: ]+ w! I2 W. c" `
operation.
$ g' V8 [! ]' l6 H* r% ^; x9 W* ?9 j- `( a9 ]* t
Consumed items
' z3 w6 Q  h; E  ?5 I- \/ MComponents in the product definition that are consumed by a
5 Z6 p& ~+ b0 |, ^manufacturing operation.
& m% C5 }, M- A, a& ^6 x  m' m& S6 p1 r. ^: \! t) Z
Consumed material
9 \# T1 J9 r9 i% P: mItems that are consumed by a manufacturing operation but are not part of; K' F8 G, ?# P5 x/ ?/ ]- r
the product definition, for example, glue or paint.
0 f+ @* F3 S8 S! |' o' }
% S  @/ J2 D" X7 oRaw material5 b' k3 l2 _7 W9 O) ~
The initial in-process model before any manufacturing operation is
3 M( c3 l5 ^: g5 g* H6 A7 Hperformed.9 C' z9 ?  q/ Q$ f6 X8 y1 q

& i* `. A" t* j# ]" x6 i* BIn-process model  s; R- q6 e" t" Q$ T& r# y5 [
The state of the product at some stage in the manufacturing process- h2 I* N$ ^6 d) A* \4 J8 J
after an operation is executed. The raw material is the initial in-process
. g" E8 @/ v0 [) ~! P, O, a2 r& ^model for the first process operation in the manufacturing process. Any: Z, @% [( ?0 X& p% K5 H! [: o0 L
subsequent in-process model is created by attaching a work instruction to
# L! S% Z# j3 q9 q1 X; [: u7 b! _the in-process model.  L3 P4 H! Z: ?

0 [/ l, G5 i7 `- h3 l3 a8 XResource3 r. B* T1 ?; \, n- `, m
The equipment needed for the execution of manufacturing processes, and
3 N, i6 \3 B9 S* I% r1 ]8 fmay include machine tools, robots, and weld guns. A single resource can
1 w0 s; A* e: X0 z$ l5 Tbe used in several operations and processes./ i1 \, G& W- V1 u0 F
* @/ \. T2 F/ M. l5 }
Work instructions
; h% n5 n7 ~, W, A: z  e& [& e, qDocuments that describe how work should be performed. A work. H$ t$ ?& U9 }; Z- c& z
instruction documents the procedure by which an operator should perform" O5 O. N! W/ R" g6 n) x' Q
an activity. Instructions may be printable or accessed from a Web page.
3 Q# Q" J: [% fManufacturing Process Management allows you to create and manage work instructions in many of the applications. You can also create
6 t/ Y1 L, B/ O' M, R9 E# B; Utemplates to ensure work instructions appear in a standard format.
+ e; i! p7 c' r. n
; f! U$ ~+ f8 b& `Manufacturing feature
' M9 G% c6 l1 J5 I( D: UA set of entities and parameters that define generic manufacturing data.4 F! M( @% ]) f5 G
For example, a weld point and its normal location comprise a feature that/ t) Z  ^0 h+ J1 L" Q
describes where two points may be welded together. All such features
, E3 h  F$ E$ Q; Tshould be associated with a process.( j7 _1 v3 s1 _$ M+ V
5 w- @( ~5 u: f/ R* `
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