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Manufacturing Process Management allows you to manage manufacturing
5 e3 t7 B4 D/ ^6 u% Q  ~' }$ X0 W: rplanning and execution, using information generated in the design stage.
2 G# h5 h2 i  u! l# |! @( O0 L0 rThe manufacturing planning model includes several interrelated process and
6 d. f+ Z, Z* ioperation types, as follows:
9 [) d' E+ d9 ]
# I6 X) H  @9 Q" `$ I1 b5 wManufacturing process, P  x8 m" W  }  D0 L5 n7 j
A set of manufacturing process operations and other manufacturing( V% {/ e! m/ o# M, V
processes that are closely related to each other. It is a mechanism to group
2 o1 u* [: I2 _+ i, K7 ]operations into logical groups. It also maintains constraints on the order
5 w; U5 l1 ]& D9 S" P# rof execution between subprocesses and process operations.
% |) \& c4 ?1 X) ~' E# N. cThe process structure is the model of the complete manufacturing plan,4 B- }  ?# q% n# ?: k9 ~
and describes how and where the product is manufactured. It contains& I! u. T" V* |' l  p
information about which plant structure elements are used and where.& S9 m1 \% V2 G! B: e" x1 l7 F
It establishes links between the product, plant layout, and the resources
# J) s7 q2 {' j, i1 F% @. Ynecessary to produce the product.
  d: w; G( ]9 o" P: e4 qOperations and resources can be shared by several processes. You can
5 a* \2 d  k) Y2 a0 m) Kdefine multiple views of a process to allow for different manufacturing
, r5 @% G8 ~* `' j9 U9 I. nrequirements.
+ _/ d6 N/ Z. c# a6 _9 ZYou can also vary the generic bill of process (BOP) by defining and
  H- J$ W5 F1 j$ m8 Kapplying variant or revision rules.+ D) i$ s! R/ Y9 K( _3 M% K
4 @& w9 P3 G/ X3 A/ K/ S7 }
Process operation4 G  Y$ N+ ^0 `9 G( e
A process operation represents one controlled step in the process and
) _( B9 J1 w  H- l* [- {contains the work done in one work area; technically, it is a leaf node( Q0 ^. c* X+ j; O# m
in the process structure. Optionally, you can break a process operation
: H2 z: ?7 `  Ointo steps called activities. Examples of process operations include an
% k( S3 _: D  l; C, |NC machining operation on a single machine tool and an operation to; U% z& W5 k* _
assemble several components into a structure.( Y% o4 g* @0 e3 j
$ [1 \, C9 ~6 A& ]5 Z/ |/ f
Operation activities0 J" ]9 Y+ o$ h# [6 R" ^8 x, Y
A breakdown of manufacturing process operations into activities, each3 w" o( i) B2 _* m* T: L
with an associated start time and duration. The total time of an operation
# A. e/ Z# ]* }5 M* x1 {# W5 b: M6 ?is calculated from the start time and duration of each activity.
0 I2 \/ F4 a0 |! ^% Y  [
0 Y% p5 P1 R# zWorkstation0 ~, P* m2 T3 x, R/ y
A unique location within the factory to which you can assign
+ F! C1 S+ C0 l+ z; {, Qmanufacturing operations, for example, a paint spraying booth.
' h6 @: O6 s7 Y/ }6 }$ ?* N2 T
; P+ h  \. K# o! lPlant
+ [) A0 T' ~3 L6 }* ~A manufacturing facility in which operations and processes are executed.
4 Q. j! M. g& u  C% q! @6 [The plant structure is hierarchical structure of work areas of the factory
' o) K: k. Z- _4 F" Kin which the product is manufactured. Its definition is independent of, but+ z; I$ N, T7 v( I; l
related to, the manufacturing processes that are performed in it.: S2 J# i! f# d" h0 L. i5 k
# ~( D, v+ H1 I! h0 X  ^# a

8 U- h! n% n0 U" X* s4 nWork area* z& w) B% v6 m1 Z0 y# b. O
Any element in the plant structure such as a factory, line, section, work
/ Q/ a8 E5 t) Y& o+ }8 Vcell, or station. Typically, a work area is assigned to one process operation.  U) ~8 E) r: `( a2 ~
A work area is defined by a location on the shop floor and the process* F6 [/ @' t2 X& E; T! X
capability it provides.
! w4 D# F5 t$ X; wTo group resources further, your organization may define a hierarchy of4 w; y% C. J+ M* V9 Q
work areas. For example, a plant may include a welding line, a lathe" C' g5 d, O6 u& b( k2 O
workstation, a milling workstation, and an inspection workstation. The! ^7 j8 x' A  P( I
welding line may contain a welding workstation and a welding work cell.1 z) F5 G% ^- G# m' K
You configure each work area with standard equipment, and you can
, K0 l* [# q6 ^+ pfurther configure equipment that is needed to execute a specific process; S# y/ f7 w0 \; F' x
operation. The process designer tries to use as much standard equipment' A% r- y4 N: n2 ^. B2 `( x- \
in the work area as possible. If additional equipment is needed, the( W5 t3 X4 F; D
process designer provides work instructions on how to configure the work
6 u  ?  e8 l. O8 |( i0 x. Iarea with the additional equipment. For example, an NC machining5 C# ]% O4 [1 Z" r! |" p+ C8 _
center may be pre-loaded with standard tools that are commonly used on; ]3 Z1 d1 W7 T9 ]* F) G- ?: _
the machine. If a process operation requires tools that are not pre-loaded,
5 K( M( y! O$ o$ Kthe operator loads them on the machine when the particular process" [) D& a# e& D4 Y$ Y1 b$ L& Z  C
operation is executed.
  T8 S# t: K+ X) O: v; ]' S1 I: q0 u3 f2 j. _
Product structure
) q5 R+ l8 _; b6 Y5 q. x* K4 fThe product structure defines the as-designed product. It is created by! x% @& i, ]: K  k( E$ d3 W$ s
the design engineers in a CAD system such as NX® and managed by, a5 p6 D6 ~9 Q7 z3 p& J* ~
Teamcenter. Manufacturing Process Management allows you to take the' g% W, k/ w) O" @! M
as-designed product structure, create alternative manufacturing views of
$ H6 ~. f& i3 b( _4 X8 H/ R5 x# l% Xthe product and attach process definitions as necessary. (Optionally, the1 M- q% W7 g$ Z. ^. n1 S/ N
product structure may contain definitions of manufacturing features.)
+ \  _2 n" A- r" @& E2 F) J5 ], {8 o* e+ E
Operation setup
# D* d* O4 ~6 r4 dThe model of an operation-specific configuration of an environment in* F8 w* w& B6 e6 W* m8 \5 a
which processes and operations are executed. It describes how consumed5 t; O; w1 ?) o3 j$ w' d* g
items, resources, and a standard work area are utilized to perform an9 G6 G7 q3 T: A- Z1 J
operation.
- u3 d" G/ J/ ~% D$ e0 i! G6 O9 }9 J9 c- r3 L
Consumed items( i" n) K7 A2 t* q
Components in the product definition that are consumed by a! p% ^" Y& h& Q( O0 z
manufacturing operation.
; c+ @1 b4 ]$ P8 u% U1 J  K! b
2 z4 I, l8 R9 G% h" ^' BConsumed material
2 M7 G: ^# o! |+ M4 v- B' P" N. [Items that are consumed by a manufacturing operation but are not part of
4 m" ~- r- O/ Ythe product definition, for example, glue or paint.$ }. g* J- X4 S6 G9 w8 g3 g; x4 i

; E, I- s5 K8 N" N5 c1 g$ N( ~Raw material! J, y! w- {9 T% I
The initial in-process model before any manufacturing operation is
' }6 P# }4 ^8 J9 f$ e) z1 Q+ Y2 cperformed.% O- e" e6 M: s) y2 \( V: E& O

5 U% \7 v, C) H; {) e% _$ W6 e! s- z! RIn-process model" h5 i' Z/ |3 j* C. ~  h
The state of the product at some stage in the manufacturing process
. y) @& \. }0 ~* @after an operation is executed. The raw material is the initial in-process" [& e, X' ^$ @: t6 m, h
model for the first process operation in the manufacturing process. Any8 R# j/ o, ^, _% r9 `. c8 R
subsequent in-process model is created by attaching a work instruction to
; Z. L# s7 G% \6 Xthe in-process model.( y% A1 |* `( {/ ^1 P

, T( h, W0 W1 m( HResource! A2 U1 `  }; K" u% W
The equipment needed for the execution of manufacturing processes, and( C' k% R( b7 u
may include machine tools, robots, and weld guns. A single resource can8 ]* o; n* a0 C2 r3 u* l4 a
be used in several operations and processes.8 H5 r2 u+ n1 W% ?  B" A
6 Z+ q- e+ x3 \7 \( Y
Work instructions
9 G; \$ Y( ~$ P9 I# UDocuments that describe how work should be performed. A work& E; h% K  C1 U
instruction documents the procedure by which an operator should perform
( ~2 C: P, q: D& R( kan activity. Instructions may be printable or accessed from a Web page.
* S1 a1 o( Z; t: w# {# B8 c0 qManufacturing Process Management allows you to create and manage work instructions in many of the applications. You can also create; z/ C7 `$ B: }
templates to ensure work instructions appear in a standard format.
/ a! w' r# Y9 V1 Q. A! B; b% s% Q/ z7 u+ p9 B
Manufacturing feature
# x' W4 W4 i. t- I/ J' [: R# NA set of entities and parameters that define generic manufacturing data.
8 H3 J' N; K  N0 X2 `- U, mFor example, a weld point and its normal location comprise a feature that
+ I. y/ _+ |; v( qdescribes where two points may be welded together. All such features
' J, Y" X/ O, m+ k5 Sshould be associated with a process.9 R; ?/ u# g  E4 T: \1 E- G- F0 S( y
5 ?! K1 m# U$ F, Z3 [9 H; z
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