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Manufacturing Process Management allows you to manage manufacturing4 M+ [/ D6 O: i; g( Z# \
planning and execution, using information generated in the design stage.
& W+ t$ K; F! Z4 TThe manufacturing planning model includes several interrelated process and
5 p' F( S9 C2 Aoperation types, as follows:4 s( E! W- g0 y/ g/ m1 ]4 m. w3 ~
! w& Z5 O/ @  I3 f6 p
Manufacturing process* I- V  U) _5 u& u
A set of manufacturing process operations and other manufacturing
8 A6 ]# t" g$ ~# g; Zprocesses that are closely related to each other. It is a mechanism to group
4 ?, U; z3 P% Z5 j) x+ u: Z' U, B* ~operations into logical groups. It also maintains constraints on the order9 e' e( i8 M3 L* _8 g
of execution between subprocesses and process operations.) {+ w! l, m  B( \
The process structure is the model of the complete manufacturing plan,
, R/ o3 K7 p0 [" b" e& o2 \and describes how and where the product is manufactured. It contains2 u* z0 e0 b- S1 T
information about which plant structure elements are used and where.2 J6 D* ?5 a# e( A
It establishes links between the product, plant layout, and the resources& g! s: y$ N3 [! [2 o
necessary to produce the product.
/ e& @2 G0 T0 s! ~3 B$ y  AOperations and resources can be shared by several processes. You can. V" e1 y" x- B, |2 k1 ^' {, w
define multiple views of a process to allow for different manufacturing
/ f7 q7 ~0 Z& F. J0 N: zrequirements.
2 G# u; t2 F* O8 _# r/ E, b* M$ [4 oYou can also vary the generic bill of process (BOP) by defining and1 ]6 v( o3 U( t) _1 q6 J% d+ I: W
applying variant or revision rules.
/ Y+ c! c! J, x5 G! {+ S0 y
3 J2 J7 m1 ^9 H8 D, F& Q8 u; CProcess operation
4 \8 @  e$ K! c# {6 E& j! bA process operation represents one controlled step in the process and
6 u  E4 T% \+ g0 W' G, P! qcontains the work done in one work area; technically, it is a leaf node
- z5 I5 Y4 C, M. {) Sin the process structure. Optionally, you can break a process operation
" ?& P# N' d- k$ winto steps called activities. Examples of process operations include an; m* r- ~* y" c* m  F- Z
NC machining operation on a single machine tool and an operation to
8 |( O, o3 t" J: Y/ ^assemble several components into a structure.
; B( J! x7 V8 ~3 }  }* g0 C* S
2 p9 {. s3 l9 h8 yOperation activities
# ~3 O) i. ~. {$ p! c4 aA breakdown of manufacturing process operations into activities, each1 A) M2 v6 v+ F' Z. w% l' c
with an associated start time and duration. The total time of an operation
' ]7 m1 r  o+ s5 R( Zis calculated from the start time and duration of each activity.
% E! j# j$ k+ z  X) n$ R7 t
% b( v0 h1 G7 P, o3 RWorkstation
! i2 o/ Y) e9 Y. d6 w; gA unique location within the factory to which you can assign
5 s; I0 e4 y- `9 E/ F% \( _/ Rmanufacturing operations, for example, a paint spraying booth.4 ^! @5 V1 J. b  S

+ B2 j2 s& X9 ePlant
  i4 z$ Q4 M3 Q; R9 L5 a. _A manufacturing facility in which operations and processes are executed." }' j: ]  [4 k7 O
The plant structure is hierarchical structure of work areas of the factory9 c& J0 W  `, C/ Q, Z* h$ y/ r$ U
in which the product is manufactured. Its definition is independent of, but8 _! {3 A) ]  y$ D  }4 H( S
related to, the manufacturing processes that are performed in it.* U% Q9 m8 W* U8 K- F* A7 U- t% _6 d

2 ~& R# E$ F3 x8 Q1 w% p0 |6 H, h0 |; w* z: ^& c/ w% E3 Z8 Y9 X
Work area9 W) U3 C8 d, }, l: o  K
Any element in the plant structure such as a factory, line, section, work/ L' m- M6 T+ d: p: u
cell, or station. Typically, a work area is assigned to one process operation.
& e+ t/ J7 y' P& o: n5 ~5 gA work area is defined by a location on the shop floor and the process
( I+ B$ G: ?+ z# b2 ecapability it provides.
7 w7 H( C( ~# U+ VTo group resources further, your organization may define a hierarchy of# N" T! b% K0 R3 K+ A" o
work areas. For example, a plant may include a welding line, a lathe+ n  I3 s4 G3 d, Y6 f7 d6 E) D
workstation, a milling workstation, and an inspection workstation. The8 {7 v/ ~, B1 J# H- `, {, p* H
welding line may contain a welding workstation and a welding work cell.
1 U: \- O1 O+ U1 n8 M! PYou configure each work area with standard equipment, and you can$ D5 V3 d  E+ A: b
further configure equipment that is needed to execute a specific process' W8 @' j8 N9 K+ d* s/ e( J& H
operation. The process designer tries to use as much standard equipment: h  b& p  Z: B$ X# I5 ?! u
in the work area as possible. If additional equipment is needed, the
+ l) k- {% r) n! }process designer provides work instructions on how to configure the work
, c: G* i5 k+ m) O! I9 warea with the additional equipment. For example, an NC machining
9 d$ i6 K" s) H/ U) }center may be pre-loaded with standard tools that are commonly used on, ^2 |# x- ~) [) p- J, U
the machine. If a process operation requires tools that are not pre-loaded,2 m! K, N5 v6 i! v) S" i
the operator loads them on the machine when the particular process/ d* G! u/ m5 Q0 P, s# s
operation is executed.
9 c5 [7 X, w  Y% d" ~
0 A( F. j+ f% ]Product structure
/ X! u' V- w1 k: I* D# I3 n8 j% _The product structure defines the as-designed product. It is created by
' h  w! L! p7 c9 O, m! P8 j: `the design engineers in a CAD system such as NX® and managed by$ A% c& a5 B/ p% N
Teamcenter. Manufacturing Process Management allows you to take the
  _. v$ r6 K4 [% G( {% Q, ias-designed product structure, create alternative manufacturing views of
. d* ]' K, {6 F7 _4 ^5 o" zthe product and attach process definitions as necessary. (Optionally, the1 \3 D* s0 A. R+ O) h, G6 G
product structure may contain definitions of manufacturing features.)
! M% K3 ]; l1 E! h9 O: e+ k& a2 \& x8 N$ S
Operation setup
- \, }. u- P5 }4 m0 ~' pThe model of an operation-specific configuration of an environment in
1 S+ D6 `4 t! |( f# ], k/ ~which processes and operations are executed. It describes how consumed+ O1 R3 {* C; N2 M
items, resources, and a standard work area are utilized to perform an* q4 w* T' E0 q  o4 q: j4 Z
operation.
7 z( H. A8 `# [2 e& Y8 M+ L/ t1 q
6 l* H( }  R3 z8 t2 S1 [: yConsumed items
! W" W  T" s0 z( g# E6 SComponents in the product definition that are consumed by a
' r) u- u& b6 n7 T4 [: vmanufacturing operation.2 d3 v% R3 D& \; w0 D' |

$ [* e+ v; n. lConsumed material. x8 T( _  N/ D' }* J
Items that are consumed by a manufacturing operation but are not part of4 t( Y) z$ }: x/ G2 ^
the product definition, for example, glue or paint.
' b+ W# z+ a+ M/ G0 J+ _0 T  @7 x3 ~% i: b2 {
Raw material; E) D0 k* l0 i! |9 C
The initial in-process model before any manufacturing operation is
- }/ r' X$ Q5 a' k: qperformed.
. P% z0 I% y  \' h+ z/ r) Q- a( E$ g
In-process model) _" a, L4 V, q
The state of the product at some stage in the manufacturing process
9 B: n! E: i# X) M2 fafter an operation is executed. The raw material is the initial in-process
2 a5 [) P, W! N; m/ mmodel for the first process operation in the manufacturing process. Any  d0 c$ `/ e# b& |- `. m
subsequent in-process model is created by attaching a work instruction to
9 T) E. D% Z" x3 F$ ]/ ^  [" Jthe in-process model.
) ?' K7 X1 V3 s& `& C* b" c9 P6 W: L* Z9 M* C* F
Resource
' x! f' z; _: I: OThe equipment needed for the execution of manufacturing processes, and+ h' w5 t- `' N9 p
may include machine tools, robots, and weld guns. A single resource can
7 C7 M9 E7 X# D* w# H! L* Wbe used in several operations and processes.$ B5 E* u1 z8 b# N, E

% [' U: X1 B, h# V+ v- vWork instructions
6 s$ @8 p  ?' ^" N' G% D9 QDocuments that describe how work should be performed. A work2 A* p" D! C6 L# R1 h; `# O
instruction documents the procedure by which an operator should perform3 s. Q4 m% f$ x( `8 x
an activity. Instructions may be printable or accessed from a Web page.% u8 h. F; O; h: S/ W% E+ E
Manufacturing Process Management allows you to create and manage work instructions in many of the applications. You can also create
5 D. y! \1 o7 t6 R, _templates to ensure work instructions appear in a standard format.
/ a4 P( S6 C+ a- @; m/ }* T$ }
8 Z; y1 F( _" V* a% b9 @: lManufacturing feature
' l) R7 ~: b  ~A set of entities and parameters that define generic manufacturing data.# b: \$ }! R. M
For example, a weld point and its normal location comprise a feature that
0 m7 j  |* u$ F; u. w2 Y% gdescribes where two points may be welded together. All such features# |, Y. L9 ?$ ~) F: J6 U
should be associated with a process." I, K  e7 D1 h% R

1 D2 [. {: a5 y. N
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