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Manufacturing Process Management allows you to manage manufacturing
7 W7 R3 g: Y. {7 L4 }+ Gplanning and execution, using information generated in the design stage.
/ Y' C- j% c. f* s. h( LThe manufacturing planning model includes several interrelated process and
8 |7 `' i, a# ~" V7 U; s! g( {0 X! doperation types, as follows:+ n# o4 P( u; ]; O% }, {
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Manufacturing process( R5 w$ Y: N4 c$ Y' @, W* n* c! T
A set of manufacturing process operations and other manufacturing' w1 z& O7 b. R7 \2 l7 U4 C* b
processes that are closely related to each other. It is a mechanism to group( r# D) \0 C# x
operations into logical groups. It also maintains constraints on the order' v0 {- I/ {/ V7 d
of execution between subprocesses and process operations.
, s, _: j- W7 R; v$ pThe process structure is the model of the complete manufacturing plan,, o3 a r) x1 s9 k( Y2 r! f' w
and describes how and where the product is manufactured. It contains
8 Q; e7 T7 w! p4 sinformation about which plant structure elements are used and where.
, I A& s8 ]* E: z3 k8 JIt establishes links between the product, plant layout, and the resources
% c Y4 L/ A! _& n- D) m. p# bnecessary to produce the product. R2 c2 u, ^ m
Operations and resources can be shared by several processes. You can
; U( X- z; U8 o( gdefine multiple views of a process to allow for different manufacturing0 B' r. V# b, \8 J) |' p
requirements.
& ~: k' n3 T- WYou can also vary the generic bill of process (BOP) by defining and' [& x( A) e0 f5 o/ t4 Q1 ]
applying variant or revision rules.. p. |! P1 G. T7 j
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Process operation
% f F N. j- O+ D) K) \A process operation represents one controlled step in the process and
, q5 N/ p9 q/ B+ F3 R% n# J @contains the work done in one work area; technically, it is a leaf node. k# Q9 L. J6 Q6 d( N* O
in the process structure. Optionally, you can break a process operation
( p2 P8 G/ F( Kinto steps called activities. Examples of process operations include an
, o4 a- I3 T- _! O8 HNC machining operation on a single machine tool and an operation to
$ a: d7 x1 K1 R1 h9 oassemble several components into a structure.4 x: I( w& ]& Y4 U0 l. ~3 E
$ \/ a5 B5 s# x5 u8 QOperation activities
9 R% W5 X9 z# s" Y, {% i* xA breakdown of manufacturing process operations into activities, each0 s* I6 }. [7 G! w, `1 N
with an associated start time and duration. The total time of an operation
% e C" m3 F; ], a! Sis calculated from the start time and duration of each activity.
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; u0 H$ n- D1 A+ iWorkstation
* g% o' K' C. Q3 dA unique location within the factory to which you can assign
- W; q5 W- q! U) t# ^% K0 Xmanufacturing operations, for example, a paint spraying booth.3 X( p% {) }" x% `
5 r0 |* I. F& b' \! {% y- fPlant
, ]& F$ ]) Z$ O3 _7 zA manufacturing facility in which operations and processes are executed.6 _# o K1 b/ _3 }
The plant structure is hierarchical structure of work areas of the factory
. f! @5 f' U, W( j. Iin which the product is manufactured. Its definition is independent of, but
4 f% [; d* N8 t. z7 yrelated to, the manufacturing processes that are performed in it.
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Work area
# f1 ^8 ]7 a/ W) E7 x0 Z" TAny element in the plant structure such as a factory, line, section, work" |$ Y% \) q3 o4 Z0 `# t4 V
cell, or station. Typically, a work area is assigned to one process operation.6 b' h- n$ g: M/ t1 ?+ X7 J
A work area is defined by a location on the shop floor and the process
9 Q' D0 r% I$ }! n! m% v, L1 _( Ccapability it provides.
6 S* T6 V+ k4 ]- u" LTo group resources further, your organization may define a hierarchy of
$ m5 q4 m! [ l- A2 }work areas. For example, a plant may include a welding line, a lathe
& @/ u3 L7 N- j& b/ Oworkstation, a milling workstation, and an inspection workstation. The
2 A# y$ ^; q6 o7 \/ iwelding line may contain a welding workstation and a welding work cell.
0 z" ^3 n8 e- e9 l1 BYou configure each work area with standard equipment, and you can! K% d$ V- ^' O1 W, o) M
further configure equipment that is needed to execute a specific process A6 z K; f; G/ P h
operation. The process designer tries to use as much standard equipment
m5 ]5 f$ b7 N5 N6 P1 z! Sin the work area as possible. If additional equipment is needed, the
) V+ j2 ~# b3 J& N3 @. y) Jprocess designer provides work instructions on how to configure the work( o7 \( ^, M6 G
area with the additional equipment. For example, an NC machining! }9 W8 s7 a- L
center may be pre-loaded with standard tools that are commonly used on
' ^% a8 d' p# q- R2 lthe machine. If a process operation requires tools that are not pre-loaded,
* n7 J* m5 T! gthe operator loads them on the machine when the particular process0 |# z3 }( l/ O( H
operation is executed.
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Product structure
9 ]2 c! ~' F$ t) `The product structure defines the as-designed product. It is created by2 C, a/ y" M: r: H* ~ u. r2 z i$ M
the design engineers in a CAD system such as NX® and managed by
/ X( }* P+ w) lTeamcenter. Manufacturing Process Management allows you to take the8 J. ]$ s u$ r
as-designed product structure, create alternative manufacturing views of
' n6 m9 r" }4 Z8 Ithe product and attach process definitions as necessary. (Optionally, the3 D3 E9 J9 J' ?0 {( E+ ~' ^
product structure may contain definitions of manufacturing features.)8 x; S# g( A$ y( {2 N- g# d4 i
( k, b9 v7 K. b7 Y' E$ V8 H8 cOperation setup7 }( k q# E# k- z7 ?
The model of an operation-specific configuration of an environment in
$ J) v# ?1 ?6 c) F: B8 b; rwhich processes and operations are executed. It describes how consumed
/ [: A" g# \; F0 \$ \items, resources, and a standard work area are utilized to perform an" H3 o+ Y& H: I- s, E! _" W* L( W8 q
operation.- e' t* m, _0 ^
" X) E& \4 l) H5 Z$ b6 VConsumed items4 r7 G# v% q# @( m5 E& K. \
Components in the product definition that are consumed by a0 m# `$ k* P3 _" [1 }5 w% Z) t
manufacturing operation.
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# X$ X4 d" X' Z* H2 j% S7 {3 |Consumed material5 a; m7 E, D3 t! H% f- s4 _9 r, j
Items that are consumed by a manufacturing operation but are not part of& y1 ?+ b. E1 ^6 h; o& J$ m0 {9 r
the product definition, for example, glue or paint.
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Raw material2 W/ n1 Q' b0 \" q7 n: I( T
The initial in-process model before any manufacturing operation is
& \7 E* H: S0 {' Q7 Kperformed.8 F0 C0 K* @- r5 w4 k$ ?1 N
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In-process model& ~6 P& s# F: ]7 H
The state of the product at some stage in the manufacturing process
! W1 ?1 t) x( iafter an operation is executed. The raw material is the initial in-process" x5 W* P u# X
model for the first process operation in the manufacturing process. Any
2 G+ v0 }& j3 K( P* E, n8 ^subsequent in-process model is created by attaching a work instruction to
" E1 R/ v. h& `5 j% |( }; o/ ?, I2 [8 Cthe in-process model.
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7 ]: B3 Q- M: J, GResource; Z6 K# K! r; s6 u; M0 P3 S5 S/ V) v
The equipment needed for the execution of manufacturing processes, and
% C% C" Z3 l1 g5 S" s% q, e$ dmay include machine tools, robots, and weld guns. A single resource can
: T, ]) h9 O9 j0 q) ube used in several operations and processes.
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9 Z* q3 @0 o: S2 P/ E0 i m8 v# DWork instructions
- \" l$ x& b. U! ]Documents that describe how work should be performed. A work
6 W9 ]' I' H' ^5 linstruction documents the procedure by which an operator should perform w+ ?: Q1 G+ v5 x" j( L9 F$ Q
an activity. Instructions may be printable or accessed from a Web page.
; J" x2 e3 i9 }) V' \1 f1 C/ i, JManufacturing Process Management allows you to create and manage work instructions in many of the applications. You can also create: h$ j; }7 T n2 @( u r% A+ Z
templates to ensure work instructions appear in a standard format.
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) ?8 c! @* e6 Z: i3 @- W J f6 vManufacturing feature
) Y0 d* a8 j7 {; s" L- |3 V, c7 b" BA set of entities and parameters that define generic manufacturing data.: L6 h! [" k s$ X* H
For example, a weld point and its normal location comprise a feature that
( `! A3 [$ ?+ l6 L( vdescribes where two points may be welded together. All such features
/ r5 v3 [5 ?0 k5 ishould be associated with a process.8 a% O: ]( j e
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