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Manufacturing Process Management allows you to manage manufacturing% ?+ Q( ]0 l" h. D$ ~& H- u
planning and execution, using information generated in the design stage.! a) I) E; W6 f
The manufacturing planning model includes several interrelated process and
* I/ I- o& @$ Z4 G- c& Z( toperation types, as follows:/ N! A& n) m3 Q/ Z
% ]+ I% D) W  e5 K4 [
Manufacturing process5 z7 U$ l- V$ b+ \1 D
A set of manufacturing process operations and other manufacturing
2 V5 R+ A: c0 r. c1 E- Q6 fprocesses that are closely related to each other. It is a mechanism to group% Y5 N/ W1 k5 j( u9 O* x8 d
operations into logical groups. It also maintains constraints on the order/ M/ ^  D. @1 I* D& J8 Q
of execution between subprocesses and process operations.$ u3 z5 O# Q2 O% T0 {" F
The process structure is the model of the complete manufacturing plan,9 O# R0 k0 U4 {- V* I( O+ e
and describes how and where the product is manufactured. It contains
- o* D' r9 d/ W6 Xinformation about which plant structure elements are used and where.: ]8 Z, b3 @) t1 ]4 v
It establishes links between the product, plant layout, and the resources
6 D0 Y$ T! o$ fnecessary to produce the product.) g9 @! g, ^0 Z  a
Operations and resources can be shared by several processes. You can7 D  E/ f7 V  i5 r8 D- E
define multiple views of a process to allow for different manufacturing9 m" U6 l  m' N" @
requirements.
, J9 y/ h& o) ~You can also vary the generic bill of process (BOP) by defining and
" M* @6 s9 H, R* f  f' |9 H" eapplying variant or revision rules.& T/ q. g4 U6 H1 u( g
# i( T: e4 P# O! R7 v+ `) u
Process operation
. i! e% `$ S+ h# [A process operation represents one controlled step in the process and
9 N# t4 X; @' n% N3 Fcontains the work done in one work area; technically, it is a leaf node
4 j( Z7 E, G, J1 q- I8 v5 V2 @in the process structure. Optionally, you can break a process operation9 F% T2 {/ L% F  W5 |4 s) Y3 S. h
into steps called activities. Examples of process operations include an3 m4 F) n. T7 W- J! e$ w
NC machining operation on a single machine tool and an operation to
  ]+ L$ v7 j% b2 ?assemble several components into a structure.
: j: k* f5 P: u6 Z5 Y; ?& c
( N, m" r# @; r* `  DOperation activities5 e! \0 L. Y1 i0 H, \" l# z' p1 A
A breakdown of manufacturing process operations into activities, each3 s( g* y6 ^- \7 {
with an associated start time and duration. The total time of an operation$ g$ {# {2 I& x0 ]. d- h# v0 f
is calculated from the start time and duration of each activity.
2 y$ X$ s# j# y7 p7 ^8 B3 R
$ h; i& N4 a: g8 Y7 Y- \' F3 lWorkstation$ M2 v1 @/ I" y  f4 k
A unique location within the factory to which you can assign5 v. f% e" C9 w7 n8 A7 [7 H
manufacturing operations, for example, a paint spraying booth.9 t5 g0 @5 E; {
0 I6 [6 ^8 o3 ]1 J" z
Plant4 i+ s: P7 b2 f3 S
A manufacturing facility in which operations and processes are executed.
# b* \- o* u0 h4 o7 X" WThe plant structure is hierarchical structure of work areas of the factory
) ]! p: @4 K4 g& X& s' @in which the product is manufactured. Its definition is independent of, but6 Y. v. g% `- h$ |5 R" y5 `, h/ Y
related to, the manufacturing processes that are performed in it.
) p, s: t0 Z2 k+ |$ `% I0 _3 G) T, ?9 v$ f  ^4 E5 I: I
5 w* y6 \+ q4 a7 R* `( l8 f! Y5 Q
Work area% e( `1 i7 u* z0 F* J- N, J3 E$ o9 T# ~2 _
Any element in the plant structure such as a factory, line, section, work
+ |  s' o7 P  N1 l7 Jcell, or station. Typically, a work area is assigned to one process operation.6 d% ~: Y0 t# k, t# P# v$ G
A work area is defined by a location on the shop floor and the process
* L4 u4 h/ ~% y" e. K  pcapability it provides.% C$ P, n9 [0 z1 D/ ~/ l* o1 B
To group resources further, your organization may define a hierarchy of. _  P! M9 _; t* `
work areas. For example, a plant may include a welding line, a lathe
- u5 i" u% x9 E! j7 L# h( L! `workstation, a milling workstation, and an inspection workstation. The$ U' N  p2 D3 A3 o6 y( l9 o' {
welding line may contain a welding workstation and a welding work cell.3 S, Z; o4 K6 f- X
You configure each work area with standard equipment, and you can  d) L& {* i+ ]9 }/ q
further configure equipment that is needed to execute a specific process6 a( P, E' h% N3 C; _4 s% q+ g% @
operation. The process designer tries to use as much standard equipment
. Q; o  Z- t8 G5 ain the work area as possible. If additional equipment is needed, the
9 ^) C' ~7 H) G+ o- Q( Z7 `% q) Vprocess designer provides work instructions on how to configure the work
2 ~3 o3 z+ S5 S4 Uarea with the additional equipment. For example, an NC machining$ g+ W/ M# z2 ^* K+ E$ \/ G
center may be pre-loaded with standard tools that are commonly used on
/ v1 U( C( a7 c0 s) @9 f. Lthe machine. If a process operation requires tools that are not pre-loaded,
/ l: Q$ P+ a& _3 T) p3 \6 dthe operator loads them on the machine when the particular process  _( C/ g& M$ o7 }6 H
operation is executed.! x! _/ `7 o; p) K

  L6 o( y, o1 }5 z' u4 \! OProduct structure
) z4 w) g& v  f  O4 AThe product structure defines the as-designed product. It is created by
5 r2 c* a" H7 N/ `; |- tthe design engineers in a CAD system such as NX® and managed by+ S, m+ M- m$ C' c# O" ]5 J
Teamcenter. Manufacturing Process Management allows you to take the3 u* }& U$ h6 `
as-designed product structure, create alternative manufacturing views of; E$ a* p* ^0 ^( ^+ p
the product and attach process definitions as necessary. (Optionally, the, k1 ]& ]# z# j. i4 v
product structure may contain definitions of manufacturing features.)
6 N4 x7 ~( C2 d+ {) n$ k7 z4 B
& L3 Z5 E" ]) ?- Y5 kOperation setup
" x, g, h0 |) R8 Q7 FThe model of an operation-specific configuration of an environment in% {6 U3 O; S8 _: {- D4 Y# R# N: A
which processes and operations are executed. It describes how consumed
" d% |! l+ U( H  ]0 litems, resources, and a standard work area are utilized to perform an
" k# H  D7 Z7 l& I. d" `9 eoperation.
8 a& ^  d. k. ?  @  @* ^3 J; T3 A4 a/ w: G
Consumed items
$ ?5 F& `0 w& x2 P, f  QComponents in the product definition that are consumed by a
; U% e7 f  t3 Q8 emanufacturing operation.; l- V  j5 ?( Y% |2 X5 |: I
% G3 O& n; a3 Q1 r6 |
Consumed material
  V/ V# X8 f5 \/ gItems that are consumed by a manufacturing operation but are not part of# b7 f3 t0 s7 Y
the product definition, for example, glue or paint.7 y% ]4 I. l- y8 s  Q7 D
" |/ o; D$ a: S- S2 ~/ g
Raw material! }* q8 y: V+ x# r/ S
The initial in-process model before any manufacturing operation is
" Y- w6 p" n, v0 F. Wperformed.+ l0 z% T' I: b. d& X& r0 e
& X' H2 d) d, ?) _4 F
In-process model0 D; b/ q. Y6 ^- }
The state of the product at some stage in the manufacturing process$ Z: }, t, O$ B# G( _0 d( ]% c
after an operation is executed. The raw material is the initial in-process
( s7 q$ [; V# K$ Y: mmodel for the first process operation in the manufacturing process. Any
4 Y  D, Y- X  M! s* m$ ^subsequent in-process model is created by attaching a work instruction to- V6 c/ t. A, G3 j
the in-process model.
/ I$ B7 M0 j, E  ?3 a0 X. k) F3 G- V6 R  [9 K' ?
Resource
# r" c2 ]7 n! {& ]% kThe equipment needed for the execution of manufacturing processes, and# e6 e8 o$ K* x
may include machine tools, robots, and weld guns. A single resource can
7 E" f/ L9 b5 V2 X5 l, Obe used in several operations and processes.3 a9 D) Z+ n6 f) j6 C8 }
( {' [. E/ X( Y2 G; v
Work instructions. a5 K5 X3 Y. C' |6 M
Documents that describe how work should be performed. A work) L( l8 x# }) |* X5 `. j( F
instruction documents the procedure by which an operator should perform
" O3 K8 u3 k3 Z# [5 ?: {0 Y1 qan activity. Instructions may be printable or accessed from a Web page.! _8 D8 o4 C8 U- r9 X
Manufacturing Process Management allows you to create and manage work instructions in many of the applications. You can also create
# G  m/ p6 t, v; q2 I* c; otemplates to ensure work instructions appear in a standard format.
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& ]5 d' z% I$ D2 R/ h( p$ j: W! w2 A: XManufacturing feature, I; Y# n: V! ?8 d
A set of entities and parameters that define generic manufacturing data.
4 Y+ ]6 v% ~1 yFor example, a weld point and its normal location comprise a feature that
" b% S8 H0 e% j! J" L2 R' Z# [+ _describes where two points may be welded together. All such features* d' n& [0 p5 c% Y! Y
should be associated with a process.
; {( L& @& `- V5 S. E* Z) U$ o" n' P! y9 _  T
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